General Safety Guidelines
Before performing any maintenance procedures on your LOVOL TB Series tractor, it is essential to follow these safety precautions to prevent personal injury and equipment damage:
- Stop Engine: Always shut down the engine and remove the key before performing maintenance.
- Cool Down Period: Allow the engine to cool down completely before working on hot components.
- Safety Gear: Wear appropriate personal protective equipment including safety glasses, gloves, and steel-toed boots.
- Secure Position: Ensure the tractor is parked on level ground and engage the parking brake.
- Block Wheels: Use wheel chocks to prevent accidental movement.
- Disconnect Battery: For electrical work, disconnect the negative battery terminal.
- Read Manual: Familiarize yourself with all safety warnings and procedures in this manual.
Pre-Operation Inspection (Before Each Use)
Perform these checks at the start of each workday or every 10 operating hours:
Visual Inspection
- Cleanliness: Remove dirt, debris, and crop residues from the tractor exterior
- Leaks: Check for oil, fuel, or hydraulic fluid leaks
- Damage: Inspect for any visible damage to body panels, tires, and attachments
- Loose Parts: Check for loose bolts, nuts, or connections
Fluid Level Checks
- Engine Oil: Check oil level with dipstick; maintain between MIN and MAX marks
- Coolant: Ensure coolant level is at the recommended level in the expansion tank
- Hydraulic Oil: Check hydraulic oil level in the reservoir
- Transmission Oil: Verify transmission oil level
- Fuel Level: Ensure adequate fuel for planned operations
Tire and Wheel Inspection
- Tire Pressure: Check and adjust tire pressure according to load requirements
- Front tires: 180-200 kPa
- Rear tires: 120-150 kPa
- Tire Condition: Inspect for cuts, punctures, or excessive wear
- Wheel Nuts: Check wheel nut torque (400-500 N·m)
Electrical System
- Battery: Check battery terminals for corrosion and secure connections
- Lights: Test all lights including headlights, taillights, and work lights
- Horn: Verify horn operation
50-Hour Maintenance
Air Intake System
- Clean primary air cleaner element
- Inspect secondary air cleaner element
- Check air intake hoses for cracks or leaks
Lubrication
- Lubricate all grease points according to lubrication chart
- Use lithium-based grease (NLGI Grade 2)
- Lubricate:
- Steering linkage
- Suspension components
- PTO shaft
- Brake linkage
Battery Maintenance
- Clean battery terminals
- Check electrolyte level (if applicable)
- Apply terminal protection spray
100-Hour Maintenance
Engine Oil and Filter Change
- Run engine for 5 minutes to warm oil
- Place drain pan under oil pan
- Remove drain plug and drain oil completely
- Replace drain plug with new washer
- Remove and replace oil filter
- Fill with recommended oil (API CF-4 or higher)
- Check oil level and top up if necessary
Fuel System
- Drain water separator
- Inspect fuel lines for leaks
- Check fuel tank vent
Cooling System
- Clean radiator fins
- Check coolant level and condition
- Inspect radiator hoses for cracks
200-Hour Maintenance
Hydraulic System
- Change hydraulic oil and filter
- Inspect hydraulic hoses and connections
- Check hydraulic system pressure
Transmission System
- Check transmission oil level
- Inspect transmission for leaks
- Check clutch adjustment
Brake System
- Check brake fluid level
- Inspect brake pads for wear
- Adjust brake pedal free play
500-Hour Maintenance
Major Service Items
- Change transmission oil and filter
- Inspect drive belts and replace if worn
- Check valve clearance
- Inspect injector nozzles
- Service cooling system
Steering System
- Check power steering fluid level
- Inspect steering linkage
- Check front axle alignment
This maintenance manual provides general guidelines for the proper care and maintenance of LOVOL TB Series tractors. Always refer to the specific model's operation manual for detailed instructions.SHANDONG WEICHAI LOVOL
INTERNATIONAL TRADING CO.,LTD. Reserves the right to modify specifications and procedures without prior notice.